Wino CNC is the epitome of the rapid development of Fujian's intelligent manufacturing industry in recent years. Weinuo CNC Co., Ltd., located in Putian City, Fujian Province, is a company that focuses on the development and production of high-end CNC machine tools. In recent years, the company has been concentrating on the vacancies in the domestic high-end machine tool market. It has concentrated its funds and talents on research and development. It has won more than 50 national patents, and many technologies have filled the gaps in the country, ending the previous monopoly of imported products.
According to data from the Fujian Provincial Economic and Information Commission, in 2016, the province's intelligent manufacturing equipment industry achieved a total industrial output value of 85 billion yuan, an increase of 14% over the previous year and about 3 percentage points higher than the average growth rate of the machinery and equipment industry. There are more than 400 companies including robots (20.320, 0.14, 0.69%) manufacturing, CNC machine tool intelligent manufacturing, measurement and control devices and instrumentation, intelligent special equipment, and intelligent terminal products. A group of enterprises are in a leading position in China, including products that occupy half of the domestic market and technology that has been approved by the national “863†plan.
According to statistics, 16% of enterprises in China have entered the stage of intelligent manufacturing application. Among enterprises that have applied smart manufacturing, 48% of enterprise intelligent manufacturing revenue contribution rate is greater than 10%, 40% of enterprises' smart manufacturing profit contribution is greater than 10%, and 90% of SMEs intend to implement smart manufacturing equipment upgrade. At present, China's intelligent manufacturing equipment industry has made breakthroughs in key infrastructure components, intelligent instrumentation and control systems, CNC machine tools and basic manufacturing equipment, and intelligent special equipment. Intelligent manufacturing will bring opportunities to the equipment and software industries, and robots, sensors, industrial software, 3D printing, etc. all contain huge market capacity.
The rapid development of the intelligent manufacturing industry not only drives the transformation and upgrading of enterprise products, but also triggers a series of chain reactions such as “machine-for-workâ€, intelligent services, and improved enterprise informationization. As a concentrated area of ​​textile shoes and clothing and building materials industry, Quanzhou “machine-for-worker†has become a popular place in the local area. In recent years, the city's machine tools and other industries have successively used more than 1,300 sets of domestic CNC and servo systems, reducing the labor consumption by 20% to 30%, and reducing the cost of using domestically replaced imported equipment by 30% to 50%. Plumbing grinding, welding and stamping, textile break detection, food slag and other high-temperature and dust-filled manual operations have gradually been replaced by machines. Putian City Huafeng New Materials Co., Ltd. developed the core technology of shoe upper molding, which can save more than 80% of sewing machine labor and equipment. The intelligent workshop with 3D warp knitted fabric sports shoes automatic production equipment as the core will be needed. The workshop for 300 people was reduced to one person. In 2016, Fujian Province implemented about 5,150 sets of “machine-for-workâ€, and the promotion of “machine-for-work†technology transformation brought revolutionary changes to the industry production organization.
As a strategic emerging industry, Fujian Province has also experienced “growth troubles†in the development of intelligent manufacturing. Fu Yucong, director of the Comprehensive Department of the Fujian Provincial Economic and Information Committee, said that the main bottleneck is reflected in the fact that the overall level of technological innovation is not high, and most enterprises are still introducing and copying; the basic supporting capacity is not strong, and the basic processes such as casting, forging, heat treatment and surface treatment are up. Less than the development requirements of high-end mainframes; market development is difficult, foreign high-end equipment companies to set up factories in the domestic joint venture or sole proprietorship to seize the domestic market, nearly 70% of the domestic market share is occupied by several international giants. At the same time, the enterprise intelligent transformation has high cost and high risk, and the system integration implementation threshold is high, and the supporting service system needs to be improved.
Facing difficulties is an opportunity. Weng Yuyao, director of the Fujian Provincial Economic and Information Committee, told reporters that China's manufacturing capacity is huge and there is a strong demand for intelligent transformation. It is predicted that by 2020, China will establish a sound intelligent equipment industry system. The industrial market is expected to exceed 3 trillion yuan, and the industry's compound annual growth rate is expected to exceed 25%. "Fujian Province will rely on the good development trend of intelligent manufacturing, and focus on promoting the intelligent and rapid development of the intelligent manufacturing industry from the aspects of promoting enterprise intelligent transformation, strengthening technological innovation breakthrough, cultivating new models and new formats, and increasing fiscal and tax support." Weng Yuyao said.
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